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Preventing defective products from ever being shipped

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Preventing defective products from ever being shipped

Conforming vs Nonconforming Materials

Identifying Nonconforming Locations:

  • Receiving Inspection
  • In Process Defects
  • Finish Good Defects
  • Returned Material Defects

Labeling and Segregating

  • Placing the material in a hold MRB cage with detailed descriptions and a reject tag to alert the team that it is pending disposition
  • Removing defective items from the production line and taking them to repair station with reject tag symptom
  • The SFC repair system should then automatically log the nonconforming until repair is completed; the same method should apply to MRB log as well
  • Materials returned by customers must be separated from MFG products.
  • Disposition as Recycle/Scrap/UAI
Quality Assurance + PC Manufacturing